Industrial Process Measurement

Course Content

Aim

To provide an appreciation of measurement systems and calibration techniques.

Pre-requisite

Suited to those personnel who require to be acquainted with the actual work carried out by instrument personnel.

Course Duration

The course is 5 days in duration.

Optimum Number

A maximum of 8 candidates per course.

Course Language

The course is delivered in English. Therefore candidates must have a good standard of both written and verbal English.

Courses can be delivered in other languages however, this would need to be discussed prior to acceptance on the course. It is the responsibility of the person making the booking to make Roxby aware of this requirement.

Training Aids

Using purpose built rigs and simulators. Use will be made of PowerPoint Presentation, course notes / hand-outs and discussion. Candidates will complete practical assignments to ensure they have fully understood the concepts delivered.

Assessment

Upon successfully completing, candidates are awarded with A Roxby Training Solutions certificate.

Course Objectives

Pressure Measurement

• Pressure Measurement Principles, Units and Types
• Liquid Head Devices (Manometers)
• Elastic Deformation Elements (Diaphragms, Capsules, Bellows)
• Pressure Switches
• Bourdon Tube Gauges (“C” type, Spiral, Helical, Compound and Duplex)
• Installation of Bourdon Tube Gauges
• Pressure Transducers (Piezoresistive Crystals and Capacitance Cell)
• Pressure Calibration Standards (DWT, Venier Manometer and Standard Gauge)
• Calibration Procedures, Errors and Correction

Pneumatic Transmission Systems

• Pneumatic Transmitter (Force Balance)
• Flapper and Nozzle Mechanism
• Feedback Bellows and Pneumatic Relay Amplifier
• Pneumatic Transmitter (Motion Balance)
• Set Point Transmitter

Electronic Transmission Systems

• Electronic Transmitter (Force Balance)
• Detector Armature (LVDT)
• SMART and Intelligent Transmitters
• Transmission Signal Converters (I to P and P to I)
• Electronic Display Devices

Level Measurement

• Dipsticks and Dip Tapes
• Sight Glass
• Hydrostatic Methods (Wet Leg and Dry Leg)
• Purged Dip Pipe Level Measurement Principle
• Buoyancy Methods (Floats and Displacer)
• Capacitor Methods
• Ultrasonic Methods
• Nucleonic Methods
• Radar Methods
• Load Cell Methods
• Other Methods

Flow Measurement

• Rate and Quantity of Flow
• Laminar, Transient and Turbulent Flow
• Reynolds Number, Velocity Profile and Critical Flow
• Quality Displacement Meters
• Bernoulli’s Theorem and Basic Flow Law
• Constant Area, Variable Pressure Devices
• Constant Head, Variable Area Devices
• Square root Extraction
• Flow Integrators
• Inferential (Velocity) Flowmeters
• Mass Flowmeters
• Installation Practices

Temperature Measurement

• Temperature Units and Scales
• Liquid-in-glass Thermometers
• Liquid, Gas and Vapour Filled Systems
• Bimetal Thermometer

Electrical Methods of Temperature Measurement

• Resistance Thermometers
• The Wheatstone Bridge
• 2, 3 and 4 Wire Systems
• Thermistors
• Thermocouples
• Deflection Type Temperature Indicator
• Reference Junction Compensation
• Compensating and Extension Cable
• The Potentiometric Measuring Circuit
• Radiation Pyrometers